This is a device that is intended to detect if there is a concussion injury, for instance in sports people during a match. It works in a similar way to a COVID test, using saliva which is internally analysed and a test result is seen through a window in the device. It was designed in conjunction with the client.
My work covered the steps from concept to manufacture:
- Concept ideas
- Liaison with clinicians, laboratory experts, moulders and the clients
- CAD design development
- Design for manufacture
The first order is for 5,150,000 units this year.
The design complies with Biocompatibility standards ISO-10993-1 and USP Class VI
Client testimonial
"I’ve had the privilege of working with Federico for many years, and he remains one of the best product engineers I’ve ever collaborated with. His engineering skills are second to none, blending precision, innovation, and a deep understanding of every facet of a project. It’s incredibly rare to find someone who balances creative problem-solving with such a deep understanding of technical systems. Working with him has always been a pleasure, and I’m grateful to continue collaborating with him on all future projects. If you're looking for an engineer who brings excellence, reliability, and a true partnership to the table, Federico is it."
George G. | President - Head Genetics
Concussion testing device
 The design involved substantial development in conjunction with other parties involved in the technical aspects. |  The device works by inserting a swab with saliva, which is then processed inside the device and analysed with special chemicals. |
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 The dimensions of the device have to be very accurate and top quality engineering plastics are used for its manufacture. |  The cap is screwed into the device to squeeze the saliva out of the swab. |
 CAD development with attention to fine detailing and accuracy. |  Working prototype for testing. It is translucent so that technicians can see what happens inside during tests. |
 Injection moulded parts in Polycarbonate and Silicone |  Moulded sample assembly |